Manufacturer switches coolant, reduces top-up concentration by 25% with Molygraph SMOOTHKUT® SS 5200

An auto components manufacturer in South India used a conventional semi-synthetic metal cutting lubricant (Coolant) on CNCs and VMCs. The expenditure on the coolant was high when compared to sump life.There were issues like Rusting, and staining on machined components.

The manufacturer reached out to Molygraph for a solution and CPC reduction. Our application experts recommended SMOOTHKUT® SS 5200metalworking lubricant.

• Operation: Turning, Milling, Drilling, and Tapping
• Machine: CNC & VMC
• Components: Axle, Gears, Shafts, etc.
• Water Type: DM water
• Chloride Content: 15 PPM

• Poor performance of the coolant.
• High consumption.
• Post-processing issues like rusting and staining on machined component

SMOOTHKUT® SS 5200

SEMI-SYNTHETIC HIGH-OIL METALWORKING FLUID

This is a water-miscible metalworking fluid for multi metal, medium to heavy-duty machining. Ideally suitable for hard water conditions.

• High oil content ensures stable water mix fluid.
• EP additives provide excellent cutting performance
• Excellent tramp oil rejection and extended sump life.
• Stable emulsion in hard water.
• Excellent rust & Corrosion protection.
• No scum or sludge residue formation.
• HSE compliant and the product is free of heavy metals.

SMOOTHKUT SS 1105

SEMI-SYNTHETIC METAL WORKING FLUID

• Appearance: Clear Yellow Liquid
• Density @ 29.5°C : 1.0 ± 0.05 gms/cc
• R. I. Factor: 1.56
• Packaging: 30 Ltrs | 210 Ltrs

• Top-up concentration was reduced by 25% resulting in the monthly reduction of oil consumption & cost.
• Desired rust protection without any staining of the machined component.