CLIENT STORY

Molygraph CRG 100 M Extends Relubrication Interval from 7 to 12 Days, Delivering Cost Savings of Over 25%

3 min read | 21 July 2023

MRO

Overview

Wire rope lubrication is the process of applying lubricant to the individual wires and strands of a wire rope. This helps to reduce friction between the wires and strands, which in turn reduces wear and tear on the rope, extends its lifespan, and improves its performance. A well-known cold rolled steel plant required a solution to their existing wire rope lubricant. Their requirement was to extend relubrication intervals and prevent premature damage to their wire ropes. After studying the application in detail Molygraph recommended CRG 100 M, a state-of-the-art wire rope lubricant with excellent penetrating properties that helps extend the life of the wire rope.

Challenge

Not all wire rope lubricants are created equal. It is important to make sure that the lubricant actually penetrates into the wire ropes rather than just acting as a surface coating. Without good penetration properties, the wire rope is apt to damage or break which can be costly in the long run. The following were the issues faced by the customer

    • Lack of penetration of wire rope lubricant into individual wire rope strands
    • Needed reduction in relubrication intervals
    • Preventing damage to the wire ropes

Solution

CRG 100 M

A NON-MELT MOLYBDENUM PREMIUM GRADE WIRE ROPE LUBRICANT

CRG 100 M has been specifically designed for wire rope lubrication. Its penetrative properties have been enhanced using special solvents and solid lubricating additives. Further, it exhibits excellent corrosion and rust-preventive properties that enhance overall product performance.

Benefits:

    • Fortified with high purity MoS2 & Graphite to reduce internal friction.
    • Good penetrating property to ensure proper hemp or core wire lubrication.
    • Excellent protection from humid weather & aggressive chemicals.
    • Reduces friction between strands Does not drip at high temperatures.
    • Good corrosion-resistant properties
    • Fluid consistency for easy brush ability, dipping, or spraying application.

Product Specifications:

CRG 100 M

A NON-MELT MOLYBDENUM PREMIUM GRADE WIRE ROPE LUBRICANT

    • Base Oil: Highly Refined Mineral Oil
    • Base Oil Viscosity @ 40°C : 460 cSt
    • Operating Temperature Range: -10 to +180°C
    • Packaging: 5 Kg | 20 Kg | 180 Kg

Result

    • Relubrication interval increase from 7 to 12 days
    • Cost savings of over 25% from the increase in relubrication interval.

Improved performance and productivity

Related Product
CRG 100 M / M Fluid
CRG 100 M / M Fluid

Premium grade penetrating & low friction, Wire rope fluid lubricant fortified with MoS2.

Details

Industry

Application

Wire Rope

Client

Hot roll & cold roll coils manufacturer

Location

North India

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MRO
Details

Industry

Application

Wire Rope

Client

Hot roll & cold roll coils manufacturer

Location

North India

Overview

Wire rope lubrication is the process of applying lubricant to the individual wires and strands of a wire rope. This helps to reduce friction between the wires and strands, which in turn reduces wear and tear on the rope, extends its lifespan, and improves its performance. A well-known cold rolled steel plant required a solution to their existing wire rope lubricant. Their requirement was to extend relubrication intervals and prevent premature damage to their wire ropes. After studying the application in detail Molygraph recommended CRG 100 M, a state-of-the-art wire rope lubricant with excellent penetrating properties that helps extend the life of the wire rope.

Challenge

Not all wire rope lubricants are created equal. It is important to make sure that the lubricant actually penetrates into the wire ropes rather than just acting as a surface coating. Without good penetration properties, the wire rope is apt to damage or break which can be costly in the long run. The following were the issues faced by the customer

    • Lack of penetration of wire rope lubricant into individual wire rope strands
    • Needed reduction in relubrication intervals
    • Preventing damage to the wire ropes

Solution

CRG 100 M

A NON-MELT MOLYBDENUM PREMIUM GRADE WIRE ROPE LUBRICANT

CRG 100 M has been specifically designed for wire rope lubrication. Its penetrative properties have been enhanced using special solvents and solid lubricating additives. Further, it exhibits excellent corrosion and rust-preventive properties that enhance overall product performance.

Benefits:

    • Fortified with high purity MoS2 & Graphite to reduce internal friction.
    • Good penetrating property to ensure proper hemp or core wire lubrication.
    • Excellent protection from humid weather & aggressive chemicals.
    • Reduces friction between strands Does not drip at high temperatures.
    • Good corrosion-resistant properties
    • Fluid consistency for easy brush ability, dipping, or spraying application.

Product Specifications:

CRG 100 M

A NON-MELT MOLYBDENUM PREMIUM GRADE WIRE ROPE LUBRICANT

    • Base Oil: Highly Refined Mineral Oil
    • Base Oil Viscosity @ 40°C : 460 cSt
    • Operating Temperature Range: -10 to +180°C
    • Packaging: 5 Kg | 20 Kg | 180 Kg

Result

    • Relubrication interval increase from 7 to 12 days
    • Cost savings of over 25% from the increase in relubrication interval.

Improved performance and productivity

Related Product
CRG 100 M / M Fluid
CRG 100 M / M Fluid

Premium grade penetrating & low friction, Wire rope fluid lubricant fortified with MoS2.

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Anand Engineers Pvt. Ltd, Plot no. 66, MIDC, Road No 13, Andheri East, Mumbai 400093. India


T: +91 8104409925

E: sales@molygraph.com